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InstallationManual
SMA CLUSTER CONTROLLER
ClusterController-IA-en-14 | Version 1.4
AMERICAN ENGLISH
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Strany 1 - SMA CLUSTER CONTROLLER

InstallationManualSMA CLUSTER CONTROLLERClusterController-IA-en-14 | Version 1.4AMERICAN ENGLISH

Strany 2 - Legal Provisions

1.5 TypographiesTypography Use Examplebold• Display texts• Elements on a user interface• Terminals• Elements to be selected• Elements to be entered• T

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2 Safety2.1 Intended UseThe ClusterController is a device for monitoring and controlling SMAinverters with Speedwire/Webconnect interfaces in decent

Strany 4 - Important Safety Instructions

2.3 Supported ProductsSMA ProductsAvailability of SMA products in your countryNot all SMA products are available in all countries. For information on

Strany 5 - General Warnings

Power supply units:In addition to the top-hat rail power supply unit offered as an accessory (see Section10, page88), the ClusterController support

Strany 6 - Table of Contents

3 Scope of DeliveryCheck the scope of delivery for completeness and any externally visible damage. Contact yourdistributor if the scope of delivery is

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4 Product Description4.1 ClusterControllerThe ClusterController is a device for monitoring and controlling SMAinverters with Speedwire/Webconnect i

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Reading out, provision and administration of PV system dataThe ClusterController is the central communication unit for the system and continuously re

Strany 9 - 1.4 Symbols

Implementation and feedback of setpoints for active power limitation when PVelectricity is directly marketedThe PV current generated by your system ca

Strany 10 - 1.6 Nomenclature

Performing Updates for the ClusterController and the InvertersYou have the option of performing updates for the ClusterController and the inverters

Strany 11 - 2 Safety

Position DesignationI Ripple control receiver or remote terminal unitK SubstationL Control roomM Grid control roomN Utility gridFigure 4: Decentralize

Strany 12 - 2.3 Supported Products

Legal ProvisionsThe information contained in these documents is property of SMA Solar Technology AG. Anypublication, whether in whole or in part, requ

Strany 13 - 2.4 System Requirements

Position DesignationE Irradiation sensorF ClusterControllerG Industrial loadH SunnyPortalI RouterK Ripple control receiver or remote terminal unitL

Strany 14 - 3 Scope of Delivery

Symbol Designation ExplanationCE marking The product complies with the require-ments of the applicable EU directives.WEEE designation Do not dispose o

Strany 15 - 4 Product Description

Figure 5: Network port LEDsPosition Designation Color ExplanationA Link/activity LED Green Shows the status and the activity of the networkconnection

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Display view ExplanationSystem overview Displays the system status, the current daily yield, the nominal sys-tem power and the current setpoints for a

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Designation Explanation[OK]Confirms the selected action[ESC]Cancels the selected actionⓘOpens the display view System status4 Product DescriptionSMAS

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5 Mounting5.1 Requirements for MountingRequirements for the mounting location:Product can cause radio interference in living areasThe product is a dev

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Figure 7: Minimum clearancesPermitted and prohibited mounting positions:☐ The ClusterController must be mounted so that the ventilation slots face up

Strany 20 - 4.2 Type Label

☐ In order to mount the ClusterController, the top-hat rail must be at least 26cm (10.3in) long.When a top-hat rail power supply unit is used, the

Strany 21 - 4.3 LEDs

6 Connection and Commissioning6.1 Overview of the Connection AreaFigure 9: Overview of the connection areaPosition Quantity Designation ExplanationA 1

Strany 22 - 4.4 Display

Position Quantity Designation ExplanationN 2 X11, X12 Reserved for future applicationsO 2 X9, X10 Network ports for connecting the inverters (Speed-wi

Strany 23 - 4.5 Keypad

Legal ProvisionsCopyright © 2015 SMA America,LLC. All rights reserved.No part of this document may be reproduced, stored in a retrieval system, or tr

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Terminal Pin group Pin FunctionX6 Analog current output1 A1toA3 Analog current output for feedback oncurrent active power limitation in gridmanagem

Strany 25 - 5 Mounting

Connection Cable requirementsGrounding ☐ Conductor cross-section: 2.5mm2 (14AWG)☐ Maximum cable length: 30cm (11in)Voltage supply ☐ Number of insu

Strany 26 - Figure 7: Minimum clearances

Connection Cable requirementsTemperature Inputs (connection cable)☐ Number of insulated conductors for tolerance ±2°C (±3.6°F):at least two☐ Number o

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6.4 Performing Pin CodingPin coding prevents confusion when using multipole connectors, e.g. in the event of removal andlater re-insertion of a multip

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1. Strip 40mm (1.57in) of cable sheath from the end of the connection cable to which themultipole plug is to be attached.2. Perform the following ad

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☑ The connection cable is prepared for connectionto the multipole plug.6.6 Connecting the ClusterController to the VoltageSupplyDanger to life due to

Strany 30 - 6.3 Cable Requirements

Procedure:1. Remove 10mm (0.39in) of the cable sheath from the grounding conductor.2. Insert the insulated conductors into the ringterminal lug and

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Figure 10: Pin assignment for terminal X1Pin Signal Explanation1 Not assigned Reserved for future applications2 24 V Input voltage 24VDC3 GND Ground

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7. Connect the other end of the AC connection cable to the voltage supply.8. Connect the connection point to the utility grid.☑ The power LED ( ) on t

Strany 33 - Multipole Plugs

3. Call up the IP address of the ClusterController via the web browser.☑ The login page opens:✖ The login page does not open?Possible error cause: yo

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Important Safety InstructionsSAVE THESE INSTRUCTIONSThis manual contains important instructions for the following products:• SMAClusterControllerThi

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6.8 Connecting the ClusterController to a SpeedwireNetworkInterference in data transmission due to unshielded power cablesIf unshielded power cables

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Figure 11: Pin assignment for network ports X9, X10, X13 and X14Pin Designation Explanation1 TX+ Data Out +2 TX − Data Out −3 RX+ Data In +4 Not assig

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Figure 12: Pin assignment for network ports X9, X10, X13 and X14Pin Designation Explanation1 TX+ Data Out +2 TX − Data Out −3 RX+ Data In +4 Not assig

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IGMP protocol version1 must be supportedThe product works with multicasts. For correct function of the product, all network componentsused must suppo

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Archival periods:Depending on the available storage capacity of the USB data carrier and the configuration of yoursystem, the following approximate ar

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Figure 13: Pin assignment for pin group Temperature input1Pin Signal ExplanationA1 GND Shield groundA2 I+ Current inputA3 V+ Voltage inputA4 V− Volta

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5. On the connection cable, mark the terminal and the pin row to which the connection cable isassigned. Use the supplied cable tie with caption field.

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• On the five-pole plug, unlock conductor entries 3 and 4 using a screwdriver and insert theinsulated conductors of the connection cable into the cond

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Figure 15: Pin assignment for pin group Analog current input1Pin Signal ExplanationA1 Not assigned Reserved for future applicationsA2 I+ Current inpu

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6.11.3 Connecting Additional SensorsDepending on whether you are using an irradiation sensor (see Section6.11.2, page47), you canconnect a maximum o

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General WarningsAll electrical installations must be made in accordance with the local and National ElectricalCode® ANSI/NFPA 70 or the Canadian Elect

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Figure 16: Pin assignment for the pin groups Analog current input1, Analog current input2 and Analogcurrent input3Pin group Pin Signal ExplanationA

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• Unlock conductor entry8 with a screwdriver and insert the insulated conductor of thewire into the conductor entry.• Unlock conductor entries 6 and

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Procedure:1. Connect the connection cable to the sensor (see the manual from manufacturer). Trim theunneeded insulated conductors up to the cable shie

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Type of setpoint signal ExplanationAnalog signals The setpoints are transmitted to the ClusterController asanalog current signals. Current signals fr

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Connection of a 24V Signal Source with Digital Output SignalsFigure 19: Connection of a 24 V signal source with digital output signals (example)6.12.

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Figure 20: Pin assignment for pin groups on terminal X4Pin group Pin Pin assignment ExplanationDigital input1Signal 1 of 4 for active powerlimitation

Strany 52 - Setpoints

Procedure:1. Connect the connection cable to the digital signal source (see the manual from manufacturer).Trim the unneeded insulated conductors up to

Strany 53 - 6.12.2.1 Connection Options

Figure 21: Pin assignment for pin groups on terminal X5Pin group Pin Pin assignment ExplanationDigital input5Signal 1 of 4 for reactive powersetpoint

Strany 54 - Limitation

Procedure:1. Connect the connection cable to the digital signal source (see the manual from manufacturer).Trim the unneeded insulated conductors up to

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Figure 22: Transmission of digital signals for active power limitation to two ClusterControllers via relays K1 andK2 of a ripple control receiver (ex

Strany 56 - Power Setpoint

Table of Contents1 Information on this Document ... 91.1 Validity...

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Figure 23: Pin assignment for pin group Analog current input2Pin Signal ExplanationA5 Not assigned Reserved for future applicationsA6 I+ Current inpu

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Requirements:☐ The signal source must be technically suitable for connection to the analog inputs (seeSection9, page84).☐ The connection cable must

Strany 59 - 6.12.3 Analog Setpoint Signal

6.12.3.3 Analog Setpoint Signal when Using Multiple ClusterControllersTo implement analog setpoints from the grid operator when using multiple Cluste

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6.12.5.2 Connecting a Remote Terminal for Feedback via Digital SignalVia the pin group Digital output3, you can provide feedback on whether the Clust

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4. On the connection cable, mark the terminal and the pin row to which the connection cable isassigned. Use the supplied cable tie with caption field.

Strany 62 - 6.12.5.1 Feedback Options

Pin group Pin Signal ExplanationAnalog current output2Feedback for current reactive powersetpointA4 I+ Current outputA5 I− Current returnA6 GND Shiel

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Interpretation of Signal Strength as a Reactive Power Setpoint ValueDepending on the value of the reactive power setpoint that was selected via the us

Strany 64 - Analog current output3

Procedure:1. Connect the connection cable to the remote terminal (see the manual from manufacturer). Trimthe unneeded insulated conductors up to the c

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6.12.5.4 Feedback When Using Multiple ClusterControllersFeedback via Digital SignalWhen using multiple ClusterControllers, you have two options for

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Requirements:☐ The remote terminal must be technically suitable for connection to the digital outputs (seeSection9, page84).☐ The connection cable m

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6.7 Checking and Setting the Cluster Controller System Time... 386.8 Connecting the Cluster Controller to a Speedwire Network ... 4

Strany 68 - Feedback via analog signal

6.14 Checking the Connections via the DisplayYou can use the ClusterController display to check whether the connections have been madecorrectly and w

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6.16 Setting Up a Modbus Data ConnectionAdditionally required material (not included in the scope of delivery):☐ Up to twoModbus clientsRequirements:

Strany 70 - 6.15 Configuring a Static LAN

7 Troubleshooting7.1 LED States7.1.1 Operation LEDsConfiguration of the Status LED ( ):The status LED can display the following statuses:• Status of

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LED Status Cause and corrective measureStatus ( )glowing green Normal operationglowing yellowAt least one device has the status Warning.Corrective mea

Strany 72 - 7 Troubleshooting

LED Status Cause and corrective measureData carrier status( )off The ClusterController is starting and no information isyet available for data export

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7.1.2 Network Port LEDsLED Status Cause and corrective measureLink/Activity(green)Off No network connection established.The ClusterController is not

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7.2 Errors in the ClusterController or the ConnectedDevicesGeneral informationProblem Cause and corrective measureThe ClusterController does not sta

Strany 75 - 7.1.2 Network Port LEDs

Problem Cause and corrective measureThe correct number of connected in-verters is not shown on the display.Communication with at least one inverter is

Strany 76 - User Interface and Display

Problem Cause and corrective measureNo measured values for the con-nected irradiation sensor are shownon the display.If no measured values are display

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Problem Cause and corrective measureThe login page does not open. The ClusterController is not connected to the voltage sup-ply.Corrective measures:•

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7 Troubleshooting ... 727.1 LED States...

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Problem Cause and corrective measureThe login page does not open. There is a problem in the LAN.Corrective measures:• Ensure that the network cables a

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3. To exit the display view, press [ESC].4. To confirm the settings that are to be reset, perform the following steps:• Press [OK].☑ The display view

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8 Decommissioning8.1 Disassembling the ClusterController1.Danger to life due to electric shockLethal voltages are present at the connection point of

Strany 82 - 8 Decommissioning

8.3 Disposing of the Product• Dispose of the product in accordance with the locally applicable disposal regulations forelectronic waste.8 Decommission

Strany 83 - 8.3 Disposing of the Product

9 Technical DataGeneral DataStatus display LEDs, displayOperation Keypad, integrated web serverMounting type Top-hat rail mountingMounting location In

Strany 84 - 9 Technical Data

Degree of protection in accordance withIEC60529IP20 (NEMA 1)Electromagnetic compatibility as per EN55022 ClassAMaximum altitude above MSL 3,000m (

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Design Potential-free relay contactsMaximum switching power 30 WMaximum voltage load 48 VDCMaximum cable length 30 m (98 ft)Analog InputsNumber of ana

Strany 86 - USB Ports

Maximum current 500 mAMaximum cable length 3m (9.8ft)9 Technical DataSMASolarTechnologyAG/ SMAAmerica,LLCInstallation Manual 87ClusterControll

Strany 87 - Maximum current 500 mA

10 AccessoriesYou will find the accessories for your product in the following overview. If required, these can beordered from SMA or your distributor.

Strany 88 - 10 Accessories

11 Compliance InformationFCC ComplianceThis device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:1. This de

Strany 89 - 11 Compliance Information

1 Information on this Document1.1 ValidityThis document is valid for the SMAClusterController (models "CLCON-10" and "CLCON-S-10"

Strany 90 - 12 Contact

12 ContactIf you have technical problems with our products, please contact the SMAServiceLine. We needthe following information in order to provide

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DanmarkDeutschlandÖsterreichSchweizSMA Solar Technology AGNiestetalSMA Online Service Center:www.SMA.de/ServiceSunny Boy, Sunny Mini Central,SunnyTri

Strany 92 - SMA Solar Technology

SMA Solar Technologywww.SMA-Solar.com

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